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1A
Production Unit: Specialty Chemicals, Quats
1B
Production Unit: Intermediates
2
Pilot Plant
3
Product Warehouse
4
Admin, QA, QC, R&D
5
Boiler, Incinerator
6
Water treatment
7
Tank farm (under construction)
8
Solvent Recovery
9
New Production Unit (under construction)

 

Naroda plant is GMP approved and ISO:9001-2000 certified. The facility of 10,000m² comprises of

•  Production 2,000 m². Plant expansion under construction for additional 3,500m².

•  Warehouse facility, 3,000 m² located 1.5 km from the production facility. This warehouse is used for storage of raw materials and solvents. The details of the production units at Naroda are as follows:

Unit for production of specialty chemicals (QUATs, PTCs) 863m² on two floors. Major Equipments: 8 reactors SS 316 of various capacities; 5 lead reactors; 4 centrifuges; 2 fluid bed dryer; 4 tray dryers (96 trays each); 1 rotary vacuum dryer. Utilities connected: Steam, chilled water, vacuum, thermic fluid heater. Packaging area: The unit is also provided with a special packaging specialty.

Unit for Intermediates: 650m² on two levels. Major equipments: 6 reactors SS 316 of various capacities; 2 GL reactors; 3 centrifuges; 1 fluid bed dryer; 1 tray dryer; 1 rotary vacuum dryer; 1 jet mill;. Utilities connected: Steam, chilled water, thermic fluid heater and vacuum.

Pilot Plant: The Pilot plant is located within the site to undertake non GMP kilo synthesis. Major equipments: 3 reactors SS 316 of various capacities; 1 GL reactors of various capacities; 1 Centrifuge; 1 tray dryer; 1 rotary vacuum dryer; 1 jet mill. Utilities connected: Steam, chilled water, thermic fluid heater and vacuum.

Solvent recovery facility: Solvent recovery facility is located within the production site for distillation and recovery of used/spent solvents. Major equipments: 3 Reactors SS 316 of various capacities; 1 bubble cap distillation columns SS 316. Utilities: Connected steam, chilled water, thermic fluid heater and vacuum in addition to the above, there are various independent operations related facilities like pressure reactions, crystallizations and vacuum distillations.

Naroda facility also has a Research and Development Laboratory. The laboratory is equipped with various equipments like air oven, vacuum oven, digital pH meter, oil ring vacuum pump, mechanical stirrer etc.

The Quality Control Laboratory at Naroda is equipped with all latest analytical instruments like HPLC with photo diode array detector, HPLC with UV detector, preparative liquid chromatograph with UV detector, gas chromatographs with headspace sampler, HPTLC, UV-VIS Spectrophotometer, auto titrator, digital pH meter ... Utilities: Various utilities at Naroda include fire tube steam boilers, thermic fluid heaters, ammonia chilling plant, FRP cooling towers, FRP scrubbers and air compressors.

 

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